발간논문

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Structural change in an amorphous alloy was measured by applying a load below the global yield stregth at ambient temperatures. It was observed that the magnitude of the apparent structural change occuring in the amorphous alloy is determined by the compatative relationship between the stress-induced disordering process and the thermally-activated relaxation process. Structural disorder was observed to take place even at a stress well below the global yield, and the degree of the disorder was increased abruptly at the earlier stage of loading and saturated with time. In the mean time, unlike the previous belief, the relaxation process was observed to occur even at embient temperatures, and the degree of the relaxation was observed to increase linearly with time. The analytical equation predicting the structural change was proposed.

keyword : amorphous alloy, relaxation, disordering, free volume

Effects of spangle size and crystallographic characteristics on the surface appearance, galling properties, and adhesive strength of hot-dip galvanized steel sheets have been investigated. Both spangle size and crystallographic orientation measured by optical microscopy, scanning electron microscopy, and X-ray diffraction were identified as critical factors influencing the galvanized coating performance. By decreasing the spangle size, surface appearance and galling properties related to the friction coefficient were significantly improved. However, low temperature adhesive-strength with small spangle galvanized steel sheets showed lower values compared to commercially used galvanized coating. The variation of adhesive strength in terms of spangle size has been clarified.

keyword : galvanized coating, adhesive strength, fracture surface, spangle size

We examined the effects of alloying elements such as Fe, Ga, In, Sn, Mg, and Mn on the electrochemical characteristics of Al-based alloys for Al-air batteries by potentiodynamic polarization tests and electrochemical impedance spectroscopy. The corrosion potential of an Al anode was lowered by the addition of Ga and Sn, resulting in an increase in the cell voltage compared with a pure Al electrode. Fe was not beneficial to improve the electrochemical properties of the Al anode in that it caused a decrease in the cell voltage and reduced corrosion rate slightly. In, Mn, Sn, and Mg decreased the corrosion rate of the Al alloys, while Ga enhanced corrosion significantly and accelerated consumption of the anode.

keyword : alloys, surface modification, electrochemistry, scanning electron microscopy, metal-air battery

The Spark Plasma Sintering(SPS) method offers a means of fabricating a sintered-body having high density without grain growth through short sintering time and a one-step process. A titanium compact having high density and purity was fabricated by the SPS process. It can be used to fabricate a Ti sputtering target with controlled parameters such as sintering temperature, heating rate, and pressure to establish the optimized processingconditions. The compact/target(?) has a diameter of Φ150×6.35 mm. The density, purity, phase transformation, and microstructure of the Ti compact were analyzed by Archimedes, ICP, XRD and FESEM. A Ti thin-film fabricated on a Si/SiO2 substrate by a sputtering device (SRN-100) was analyzed by XRD, TEM, and SIMS. Density and grain size were up to 99% and below 40 ?m, respectively. The specific resistivity of the optimized Ti target was 8.63×10-6 Ω·cm.

keyword : spark plasma sintering process, Ti, temperature gradient, rapid sintering, sputtering target

Compressive deformation behavior of Al-10Si-5Fe-1Zr (wt%) alloy preform fabricated by SPS(spark plasma sintering) of gas atomized powder was investigated in the temperature range from 380 to 480℃ and at strain rates from 1.0×10?3 to 1.0×100 s?1. Stress-strain curves showed a peak stress (σp) during initial stage of deformation, followed by a steady state flow at all temperatures and strain rates tested. The σp decreased with both increase in temperature and decrease in strain rate. Nearly full densification was found to occur in the compressively deformed specimens irrespective of test condition. TEM observation revealed a restricted grain growth during steady state flow.

keyword : alloys, powder processing, microstructure, compression test

This study was performed to investigate the effects of the driving force for reduction and the surfactant (polyacrylic acid) on the size of Ag particles. As the driving force for reduction increases, the size of particles decreases due to a decrease of initial nuclei-size. Also, an increase of pH increases the amount of ionized surfactant, which leads to a decrease of particle size due to the prevention of particle growth. Both the driving force and the surfactant may affect the particle size, but the surfactant appeared to be a more dominant factor than reduction potential in terms of controlling the particle size. An increase of surfactant in the range of pH=3-4 decreases the size of Ag particles, although the reduction potential also decreases.

keyword : electrical/electronic materials, chemical synthesis, nucleation, SEM, Ag powder

In this study, the fabrication of ultra fine grained Mo bulk was conducted. MoO3 nanopowders were prepared by a high energy ball-milling process and then reduced at the temperature of 800℃ without holding time in H2 atmosphere. The particle size of Mo nanopowder was ~150 nm and grain size was ~40 nm. The two-step process was employed for the sintering of Mo nanopowder to obtain fine grain size. The densification over 90% could be obtained by the two-step sintering with a grain size of less than 660 nm. For higher density, modified two-step sintering was designed. 95% of theoretical density with the grain size of 730 nm was obtained by the modified two-step sintering.

keyword : nanostructured materials, powder processing, grain refinement, image analysis, two-step sintering

The present study describes a new technique to extract the primary silicon from an Al-Si alloy melt using centrifugal force during its solidification. The primary silicon was separated from an Al-50 wt.%Si alloy by centrifugal force in the form of a foam, which facilitated subsequent acid leaching to extract the pure silicon due to its wide surface area. The foam recovery after centrifugal separation was decreased as centrifugal acceleration was increased. The final recovery after acid leaching became closer to the solid fraction of the alloy, which was calculated from the Al-Si binary phase diagram,with increasing centrifugal acceleration due to the effective removal of the attached Al on the foam. The purity of the primary silicon obtained by the centrifugal separation method was over 99.99%, with only aluminum being also present.

keyword : alloys, purification, recovery, crystallization, image analysis, centrifugal separation

The influence of rhenium (Re) and ruthenium (Ru) addition on the solidification and solute redistribution behaviors in advanced experimental Ni-base superalloys has been investigated. A series of model alloys with different levels of Re and Ru were designed based on the composition of Ni-6Al-8Ta and were prepared by vacuum arc melting of pure metallic elements. In order to identify the influence of Re and Ru addition on the thermo-physical properties, differential scanning calorimetry analyses were carried out. The results showed that Re addition marginally increases the liquidus temperature of the alloy. However, the γ` solvus was significantly increased at a rate of 8.2℃/wt.% by the addition of Re. Ru addition, on the other hand, displayed a much weaker effect on the thermo-physical properties or even no effect at all. The microsegregation behavior of solute elements was also quantitatively estimated by an electron probe microanalysis on a sample quenched during directional solidification of primary γ with the planar solid/liquid interface. It was found that increasing the Re content gradually increases the microsegregation tendency of Re into the dendritic core and γ` forming elements, such as Al and Ta, into the interdendritic area. The strongest effect of Ru addition was found to be Re segregation. Increasing the Ru content up to 6 wt.% significantly alleviated the microsegregation of Re, which resulted in a decrease of Re accumulation in the dendritic core. The influence of Ru on the microstructural stability toward the topologically close-packed phase formation was discussed based on Scheil type calculations with experimentally determined microsegregation results.

keyword : superalloys, solidification, segregation, electron probe microanalysis, ruthenium

Fabrication of a complex aluminum alloy by the ARB process using dissimilar aluminum alloys has been carried out. Two-layer stack ARB was performed for up to six cycles at ambient temperature without a lubricant according to the conventional procedure. Dissimilar aluminum sheets of AA1050 and AA5052 with thickness of 1 mm were degreased and wire-brushed for the ARB process. The sheets were then stacked together and rolled to 50% reduction such that the thickness became 1 mm again. The sheet was then cut into two pieces of identical length and the same procedure was repeated for up to six cycles. A sound complex aluminum alloy sheet was successfully fabricated by the ARB process. The tensile strength increased as the number of ARB cycles was increased, reaching 298 MPa after 5 cycles, which is about 2.2 times that of the initial material. The average grain size was 24㎛after 1 cycle, and became 1.8㎛after 6 cycles.

keyword : accumulative roll-bonding(ARB), ultra grain refinement, mechanical property, complex aluminum alloy, electron back scattering diffraction(EBSD)